LED Industrial luminaires

EXACTLY FITTING YOUR REQUIREMENTS

LED Industrial luminaires.

LED industrial luminaires in the machine room or at the assembly station have to meet high requirements: colour fidelity, protection classes, voltage, coverage – to name just a few points.
LED luminaires for industry must fit exactly into the structural conditions. And reliably provide high-quality light for a long time. For clear vision at the workplace. Where it is needed.
We make sure of that. With a wide range of LED industrial luminaires that we produce in Germany. According to the highest quality standards. At fair prices. With personal consultation that focuses on your requirements.
Our team will be happy to advise you on all aspects of optimal machine lighting. Do not hesitate to contact us, one of our experts will get in touch with you immediately and work with you to find the optimal solution for your machine lighting.

Benefits to you.

Our range.

  • on site for you in over 40 countries – 30 experienced partners
  • only in Germany
  • 80% of our LED industrial luminaires are available from stock
  • State-of-the-art energy efficiency
  • Maintenance-free – no need to replace light sources
  • LEDs with quality – exclusively from reputable manufacturers
  • 60,000 hours guaranteed service life
  • Innovative customised solutions
  • UL certified LED machine luminaires
  • Compact, recessed, surface-mounted, line and panel luminaires
  • Illuminating and signalling
  • Rotatable or fixed mounting
  • Cover made of toughened safety glass (ESG) or plastic (PMMA)
  • Connection via industrial standards (M8/M12)
  • Fixed or flexible voltage range
  • Dimmable (PWM, analogue)

COMPAKT OVERVIEW

Our LED portfolio.

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LED MACHINE LUMINAIRES.

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LED WORKSTATION LUMINAIRES.

For everyone who knows what they want.

Quick, simple, specific – find the machine light that suits your needs. Now with a simple filter function.

OUR VALUES

This is what distinguishes us as a manufacturer of LED industrial luminaires.

Top quality

We produce our LED industrial luminaires at our facility in Bielefeld. CE specifications and EMC tests are a matter of course for us. As a manufacturer, we carry out heat and cold tests, mechanical tests and IP and surge tests ourselves. So that you have maximum security in terms of functionality, stability and durability.

Personal consultation

Industrial luminaires for optimum machine lighting or optimum lighting at the assembly station are not changed on a whim. That is clear to everyone. Replacement or modernisation requires structural issues to be sorted out. But other adjustments are also frequently on the agenda. For this, we advise you personally – from the first inquiry to the installation. This will allow your work processes to run smoothly.

Flexible collaboration

We deliver top quality and simultaneously have a wide product range. We do not dread any comparison with our competition. Our consultation also provides you a good price. Many requirements can be met in different ways. Many variations are possible in terms of material and cooperation. We will determine your specific needs and can definitely reach an agreement.

MANUFACTURED TO MEET YOUR REQUIREMENTS

LED customised solutions.

Due to the increasing complexity and the individuality of today’s machines, signaling and lighting are taking up an ever-increasing role of serving as an integrated design component and as a means of optimizing specific processes through the visualization of information.

Though our offerings extensive, standard product do not always fulfill all your mechanical, photometric and interface requirements; therefore, a customized product is sometimes the only possible solution. Why are we the right partner in these cases?

Because of our extensive experience and exposure to the vast projects we have undertaken with our clients to ensure their individual requirements were met with customized and unique solutions, and thanks to the success of these specialized projects, we can now share this experience with you to help you achieve a custom solution quicker and more cost effectively.

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Would you like personal advice?

Our product expert Alexander Sangel will be happy to advise you. Together we will find the right connection for you.

ALWAY WELL INFORMED

Our Download centre.

Download the information you require directly.

Whether LED machine luminaires, LED workstation luminaires, LED signal luminaires or LED special solutions as a modification of existing products or completely new developments:

Find out more about our solutions for machine lighting, workplace lighting or signal lights, including mounting sets, connection cables and extension cables.

You will also find the answers to many questions about the technology of LED industrial luminaires in our detailed glossary.

FAQ — LED INDUSTRIAL LUMINAIRES

Frequently asked questions.

The protection class of industrial luminaires is based on the IP classification. This is also referred to as the IP protection class. We offer all common protection classes and can also produce special designs if required. We will be happy to advise you personally. The common IP protection classes for which we receive queries are LED industrial luminaires with IP44, IP54, IP68 and IP69K.

Our 24V LED industrial luminaires have protection class III and are therefore only supplied with protective extra-low voltage. The supply voltage is thus so low that there is no danger from it. In addition to protection class III, there are also protection classes II for “protective insulation” and protection class I for “protective conductors”.

LED luminaires with 24V supply voltage are the rule. But 230V LED industrial luminaires are also used. The advantage with 230V: the luminaire has additional power supply. If there is a power failure, the light is still functional.

Two covers are frequently requested: a plastic cover (PMMA) and tempered glass. The type of cover also depends on the place of use. Fire safety in particular plays a role here.

The term LED industrial luminaire refers to the entire luminaire with all its components. The LED industrial lamp is the illuminant, i.e. the respective lamp that is used. However, the two terms are also sometimes used as synonyms.

LED TECHNOLOGIE

Three advantages of LED technology for industrial luminaires.

1

We guarantee a service life of 60,000 hours for our LED luminaires. The service life is considered to have expired as soon as the light intensity drops below 70 percent. The luminaire therefore does not fail immediately, but the luminous intensity decreases. In 3-shift operation over five days per week, we thus guarantee a luminosity of over 70 % for 9.6 years. As a rule, the luminaires thus outlive the system in which they are installed.

Lebensdauer der LED Industrieleuchten von Sangel

Colour fidelity plays an essential role for a clear view at the point of use. The first question here is whether white or multi-coloured (RGBW luminaires) illumination is required. Colour fidelity is a major advantage of LEDs. Our LED luminaires have good colour rendering, i.e. Ra >80 or CRI >80. The wavelength is in the range between 400nm and 800nm.

2

3

LEDs provide a uniform and flicker-free light. This puts less strain on the eyes. You become fatigued much more slowly. The beam angle is 120 degrees unless otherwise specified. The luminosity is generated via many small LEDs and not just via a single light source. This way, there are far fewer shadows, for example from the hand when performing a work step. This results in fewer errors during the workday.

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Would you like personal advice?

Our product expert Alexander Sangel will be happy to advise you. Together we will find the right connection for you.

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LED MACHINE LUMINAIRES.

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LED SIGNAL LUMINAIRES.

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LED WORKSTATION LUMINAIRES.

CONTENT WALL

Blog / News.

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SPS Fair 12th – 14th November 2024

SPS Fair 12th – 14th April 2024 | Visit us!

At the SPS 2024 (12-14 November, Nuremberg), the HELUKABEL Group is exhibiting electrical connection technology for all industrial automation sectors. The portfolio includes cables and wires, complete system solutions for energy transmission, and intelligent lighting systems. Visitors can experience the new HELULIGHT Smart Process addressable LED lights at our booth in hall 2, stand 230/231. With these lights, any number of individual machine and system processes can be visualised clearly.

The HELULIGHT Smart Process LEDs being exhibited by the HELUKABEL Group at the SPS are part of an intelligent lighting and signalling system ideal for a wide range of industrial applications. These are individually addressable, RGB LEDs make it possible for different operational parameters such as progress, fill levels, or temperature to be easily monitored visually by machine and systems operators. Thanks to its analogue controls, the HELULIGHT Smart Process is compatible with all common controllers and can be used with virtually all machines, both outside on the housing and inside the machine. This system functions as a standardised and easy-to-implement solution for the visualisation of processes.

Awaiting visitors to the HELUKABEL booth is an extensive assortment of electrical connection technology products. This includes cables, wires, accessories, custom plastic, steel, and stainless-steel drag chains, and pre-assembled and ready-to-use system solutions. The flexible applications of industrial automation and mechanical and plant engineering are in the spotlight.

The HELUKABEL portfolio includes the HELUCHAIN range of drag chain cables, which are specially designed for use in drag chains. A number of variations of these cables are now available with a TPE outer sheath. This plastic material is especially robust and abrasion-resistant, which makes it ideal for extreme mechanical loads and weather conditions. Users have the choice between the HELUCHAIN MULTISPEED 522-TPE control and connection cable, and the HELUCHAIN MULTISPEED 600 single-core cable, all available in both screened and unscreened models. The complete product family is UL certified and is therefore suitable for international use. For all applications not subjected to extreme operating conditions, HELUKABEL has expanded its portfolio to include a number of affordable solutions. With these, we are able to offer our customers better value for their money.

For industrial automation, the HELUKABEL portfolio also includes ROBOFLEX series data and control cables. These cables are designed for use on highly dynamic industrial robots that work in three dimensions. They are able to reliably withstand tension, compression, bending, and torsion equally well. The ROBOFLEX-recycle is also exceptionally resistant to oils and welding beads.

A wide array of data, network, and bus cables are also available, such as HELUKAT copper cables or HELUCOM fibre optic cables, which have proven to exhibit exceptional transmission properties, even in the most demanding of applications. As a competent partner of the drive technology sector, HELUKABEL delivers with motor, encoder, and hybrid cables, as well as accessories, for servo drives. The TOPSERV Hybrid line of PVC and PUR single-cable solutions supports all common digital interfaces such as DSL, EnDat, or EtherCAT.

Planning on visiting us? You can find us at the SPS 2024 in hall 2 at stand 230/231. We look forward to seeing you there!

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Wind Energy

We`ve got the hang of it.

Situation.

Renewable energy production is becoming increasingly important, especially wind turbines. With a hub height of 60 meters and 1.5 megawatts of power, wind turbines that were originally considered to be enormous are now standard and built worldwide using German technology. In order for the turbines to work perfectly as well as cost-effectively, the optimum balance between torque and speed must be found. For this, it is necessary to be able to adjust the rotor blades. It’s not enough to turn the head of the turbine into or out of the wind. In case of high wind speeds, rotor blade adjustment is an additional way to apply the brakes effectively and an important safety aspect.

PROBLEM.

All three rotor blades must always be aligned synchronously, because excessive forces can otherwise act on a single blade. This means the rotor blade adjustment must have a central control system that is also guaranteed to function even in case of power failure. To make the task even more difficult, the hub is only accessible from the outside. On the shaft of the rotor, only a few contacts are available on the slip ring for establishing a connection. A control system via the hub and accommodation of rotor blade technology in the nacelle are therefore not possible. On-site installation in the hub is not practical and economical due to the height and difficult accessibility.

SOLUTION.

The entire rotor blade adjustment system is supplied with electrical power just through the slip rings, so only a few contacts of the slip ring are necessary. A central control box coordinates the rotor blade positions, which are each adjusted by their own drive control. This includes a battery pack to maintain control capability in case of power failure. Everything is modular and ready to plug in. All connections are pre-tested on a specially designed test station with contact force monitoring, eliminating errors and ensuring fast commissioning.

The central control module connects the individual drive controls with a single connector kit in each case. These align the rotor blade with a servomotor. The pre-fabricated installation can be quickly incorporated into the hub on the ground. Supply, signals and bus are consolidated in a single robust plug connector. The rotor blade is completely installed electrically in no time.

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Hannover Fair 22th – 26th April 2024

Hannover Fair 22th – 26th April 2024 | Visit us!

Only a few days left until the start of Hannover Fair 2024.

Chains, cables and cable assemblies from a single source – that is the motto of the HELUKABEL Group at this year’s Hanover Fair. As a subsidiary, we will be there with our high-quality, industrial-grade cable assemblies for mechanical and plant engineering.

What can you expect at the stand?

Durable drag chain cables with a robust TPE sheath and the new stainless steel version of the tried-and-tested SLE cable drag chain.

Curious to find out more? Then visit us at the Hannover Fair 2024. Our stand is located in hall 13, stand D88.

We look forward to welcoming you to our stand in Hall 13, Stand D88 and wish you a successful trade fair visit!