LED machine luminaires

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FOR SUITABLE LIGHT AT THE MACHINE

LED Machine Luminaires.

LED machine luminaires are used in many areas. Each area has its specific requirements: heat resistance, hygiene regulations, impermeability – to name a few examples. Our range of LED industrial luminaires includes recessed luminaires, surface mounted luminaires, workstation luminaires and signal luminaires. Our LED machine luminaires provide clear, high-quality light. Produced in Germany. Reliable and customised development. We ensure this through personal consultation.

Our team will be happy to advise you on all aspects of optimal machine lighting. Do not hesitate to contact us, one of our experts will get in touch with you immediately and work with you to find the optimal solution for your machine lighting.

Benefits to you.

  • on site for you in over 40 countries – 30 experienced partners
  • only in Germany
  • 80% of our LED industrial luminaires are available from stock
  • State-of-the-art energy efficiency
  • Maintenance-free – no need to replace light sources
  • LEDs with quality – exclusively from reputable manufacturers
  • 60,000 hours guaranteed service life
  • Innovative customised solutions

Our spectrum.

  • UL certified LED machine luminaires
  • Compact, recessed, surface-mounted, line and panel luminaires
  • Illuminating and signalling
  • Rotatable or fixed mounting
  • Cover made of toughened safety glass (ESG) or plastic (PMMA)
  • Connection via industrial standards (M8/M12)
  • Fixed or flexible voltage range
  • Dimmable (PWM, analogue)

COMPACT OVERVIEW

Our portfolio of LED machine luminaires.

Our range of LED machine luminaires includes recessed luminaires, surface-mounted luminaires and signal luminaires. Our surface-mounted machine lights are suitable for different beam angles and impress with their flexible mounting options. Simultaneous illumination and signaling is possible with our LED machine lights with signal function. Our LED recessed lights impress with their flat design and are particularly suitable for small installation spaces.

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LED SURFACE MOUNTED LUMINAIRES.

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LED RECESSED LUMINAIRES.

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LED SIGNAL LUMINAIRES.

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Would you like personal advice?

Our product expert Alexander Sangel will be happy to advise you. Together we will find the right connection for you..

MANUFACTURED TO MEET YOUR REQUIREMENTS

LED customised solutions.

Due to the increasing complexity and the individuality of today’s machines, signaling and lighting are taking up an ever-increasing role of serving as an integrated design component and as a means of optimizing specific processes through the visualization of information.

Though our offerings extensive, standard product do not always fulfill all your mechanical, photometric and interface requirements; therefore, a customized product is sometimes the only possible solution. Why are we the right partner in these cases?

Because of our extensive experience and exposure to the vast projects we have undertaken with our clients to ensure their individual requirements were met with customized and unique solutions, and thanks to the success of these specialized projects, we can now share this experience with you to help you achieve a custom solution quicker and more cost effectively.

ALWAYS WELL INFORMED

Our download centre.

Download the information you require directly.

Whether LED machine luminaires, LED workstation luminaires, LED signal luminaires or LED special solutions as a modification of existing products or completely new developments:

Find out more about our solutions for machine lighting, workplace lighting or signal lights, including mounting sets, connection cables and extension cables.

You will also find answers to many questions about the technology of LED industrial luminaires in our detailed glossary.

OUR VALUES

This is what distinguishes us as a manufacturer of LED machine luminaires.

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Produced in Germany

As a manufacturer of LED machine luminaires, we have been producing our products in Germany for years. Every workpiece is manually checked by us at our facility in Bielefeld. We personally carry out all tests such as heat and cold tests, IP and surge tests. This is how we ensure the highest quality for our customers. For maintenance-free LED industrial luminaires with a very long service life.

Customised consulation

Replacing lighting requires discussions and understanding the specific working situation at the machines. The specific design can also play an important role. In a personal consultation, we break down your situation and requirements and work with you to find your optimal machine lighting.

Fair prices

An LED machine luminaire on a machine tool must meet different requirements than a luminaire on a packaging machine. That is why we offer a wide range of combination options – including material, illuminant, cover and design. The result: You will also receive an appropriate, fair price for a suitable luminaire.

FAQ — LED MACHINE LUMINAIRES

Frequently asked questions.

We offer LED luminaires in all protection classes. This also includes 24V LED luminaires with, which fall into protection class III and are thus supplied with protective extra-low voltage. The supply voltage is thus so low that there is no danger from it. 24V LED machine luminaires are used, for example, when working with water.

Our LED luminaires are used in a wide variety of machine tools. These include CNC lathes, CNC milling machines, CNC grinding machines or in CNC machining centres. Flying chips, the use of coolants and lubricants in the vicinity of the LED machine luminaire are the norm. We have the right solutions for you for precisely such requirements.

For packaging machines, the requirements for luminaires are generally lower than for workplaces where high heat and water are used. Protection against dust, for example, is often sufficient. This also has an impact on the price. Here we have specific and cheaper products in the range such as the ELN and SLN solutions.

Machines in the food industry need to be cleaned frequently. The machine luminaires must be protected accordingly. This is recorded in the protection class in the second code number. This concerns protection against ingress of splashes, drips, sprays and jets of water as well as submersion. Thus, we are happy to offer you LED machine luminaires with protection class IP69K as a solution.

The term machine lamp is often used as a synonym. But a lamp is only the illuminant. The luminaire is the overall construction. This also includes an LED machine lamp.

You will find answers to many other questions about the technology of our LED machine luminaires in our detailed glossary.

LED TECHNOLOGIE

Three advantages of LED technology in our machine lights.

1

Long performance

LED industrial luminaires have a very long service life. If the light intensity falls below 70 percent, the service life is considered to have expired. In 3-shift operation over five days per week, we guarantee a luminosity of over 70 % for 9.6 years. One reason for the long durability is our design: We work with aluminium core circuit boards. They conduct the heat into the environment via the luminaire housing. As a result, heat generation is significantly lower, which has a positive effect on durability.

Wärmemanagement von LED Industrieleuchten

Good colour rendering

For illumination at the workplace, you need good colour rendering and a uniform colour temperature. This prevents fatigue at the workstation. Our LED industrial luminaires reach a value of more than 80 percent in the colour fidelity index. The diodes are clustered in a CIE standard colour system, known as binning.

2

3

Flexible dimming

Many models of our LED industrial luminaires have an eco mode. This dims the illumination and still emits 30 percent of the luminous flux of normal operation. Machine workstations can thus be made even more ergonomic. When the interior is accessed, the luminaire displays its full brightness. While using the machine interior, it only lights up discreetly. This ensures optimal machine lighting at all times.

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Would you like personal advice?

Our product expert Alexander Sangel will be happy to advise you. Together we will find the right connection for you.

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LED MACHINE LUMINAIRES.

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LED SIGNAL LUMINAIRES.

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LED WORKSTATION LUMINAIRES.

CONTENT WALL

Blog / News.

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SPS Fair 12th – 14th November 2024

SPS Fair 12th – 14th April 2024 | Visit us!

At the SPS 2024 (12-14 November, Nuremberg), the HELUKABEL Group is exhibiting electrical connection technology for all industrial automation sectors. The portfolio includes cables and wires, complete system solutions for energy transmission, and intelligent lighting systems. Visitors can experience the new HELULIGHT Smart Process addressable LED lights at our booth in hall 2, stand 230/231. With these lights, any number of individual machine and system processes can be visualised clearly.

The HELULIGHT Smart Process LEDs being exhibited by the HELUKABEL Group at the SPS are part of an intelligent lighting and signalling system ideal for a wide range of industrial applications. These are individually addressable, RGB LEDs make it possible for different operational parameters such as progress, fill levels, or temperature to be easily monitored visually by machine and systems operators. Thanks to its analogue controls, the HELULIGHT Smart Process is compatible with all common controllers and can be used with virtually all machines, both outside on the housing and inside the machine. This system functions as a standardised and easy-to-implement solution for the visualisation of processes.

Awaiting visitors to the HELUKABEL booth is an extensive assortment of electrical connection technology products. This includes cables, wires, accessories, custom plastic, steel, and stainless-steel drag chains, and pre-assembled and ready-to-use system solutions. The flexible applications of industrial automation and mechanical and plant engineering are in the spotlight.

The HELUKABEL portfolio includes the HELUCHAIN range of drag chain cables, which are specially designed for use in drag chains. A number of variations of these cables are now available with a TPE outer sheath. This plastic material is especially robust and abrasion-resistant, which makes it ideal for extreme mechanical loads and weather conditions. Users have the choice between the HELUCHAIN MULTISPEED 522-TPE control and connection cable, and the HELUCHAIN MULTISPEED 600 single-core cable, all available in both screened and unscreened models. The complete product family is UL certified and is therefore suitable for international use. For all applications not subjected to extreme operating conditions, HELUKABEL has expanded its portfolio to include a number of affordable solutions. With these, we are able to offer our customers better value for their money.

For industrial automation, the HELUKABEL portfolio also includes ROBOFLEX series data and control cables. These cables are designed for use on highly dynamic industrial robots that work in three dimensions. They are able to reliably withstand tension, compression, bending, and torsion equally well. The ROBOFLEX-recycle is also exceptionally resistant to oils and welding beads.

A wide array of data, network, and bus cables are also available, such as HELUKAT copper cables or HELUCOM fibre optic cables, which have proven to exhibit exceptional transmission properties, even in the most demanding of applications. As a competent partner of the drive technology sector, HELUKABEL delivers with motor, encoder, and hybrid cables, as well as accessories, for servo drives. The TOPSERV Hybrid line of PVC and PUR single-cable solutions supports all common digital interfaces such as DSL, EnDat, or EtherCAT.

Planning on visiting us? You can find us at the SPS 2024 in hall 2 at stand 230/231. We look forward to seeing you there!

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Wind Energy

We`ve got the hang of it.

Situation.

Renewable energy production is becoming increasingly important, especially wind turbines. With a hub height of 60 meters and 1.5 megawatts of power, wind turbines that were originally considered to be enormous are now standard and built worldwide using German technology. In order for the turbines to work perfectly as well as cost-effectively, the optimum balance between torque and speed must be found. For this, it is necessary to be able to adjust the rotor blades. It’s not enough to turn the head of the turbine into or out of the wind. In case of high wind speeds, rotor blade adjustment is an additional way to apply the brakes effectively and an important safety aspect.

PROBLEM.

All three rotor blades must always be aligned synchronously, because excessive forces can otherwise act on a single blade. This means the rotor blade adjustment must have a central control system that is also guaranteed to function even in case of power failure. To make the task even more difficult, the hub is only accessible from the outside. On the shaft of the rotor, only a few contacts are available on the slip ring for establishing a connection. A control system via the hub and accommodation of rotor blade technology in the nacelle are therefore not possible. On-site installation in the hub is not practical and economical due to the height and difficult accessibility.

SOLUTION.

The entire rotor blade adjustment system is supplied with electrical power just through the slip rings, so only a few contacts of the slip ring are necessary. A central control box coordinates the rotor blade positions, which are each adjusted by their own drive control. This includes a battery pack to maintain control capability in case of power failure. Everything is modular and ready to plug in. All connections are pre-tested on a specially designed test station with contact force monitoring, eliminating errors and ensuring fast commissioning.

The central control module connects the individual drive controls with a single connector kit in each case. These align the rotor blade with a servomotor. The pre-fabricated installation can be quickly incorporated into the hub on the ground. Supply, signals and bus are consolidated in a single robust plug connector. The rotor blade is completely installed electrically in no time.

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Hannover Fair 22th – 26th April 2024

Hannover Fair 22th – 26th April 2024 | Visit us!

Only a few days left until the start of Hannover Fair 2024.

Chains, cables and cable assemblies from a single source – that is the motto of the HELUKABEL Group at this year’s Hanover Fair. As a subsidiary, we will be there with our high-quality, industrial-grade cable assemblies for mechanical and plant engineering.

What can you expect at the stand?

Durable drag chain cables with a robust TPE sheath and the new stainless steel version of the tried-and-tested SLE cable drag chain.

Curious to find out more? Then visit us at the Hannover Fair 2024. Our stand is located in hall 13, stand D88.

We look forward to welcoming you to our stand in Hall 13, Stand D88 and wish you a successful trade fair visit!